Case Study: The Logical Discoveries by Trasy Enterprises Trasy Enterprises has been at the forefront of innovations in Hot Melt Coating Machines since its inception. In 1997, the company developed its first hot melt coating machine for coating soap wrappers — a gravure roller-based system. The adhesive was heated in a tray using electric heaters or hot oil circulation, and the coating thickness was controlled by a doctor blade. A silicon pressure roller transferred the hot melt adhesive onto the substrate. However, this early design revealed challenges: uneven heating caused inconsistent viscosity, leading to irregular coating, and changing coating weights required roller replacement. To overcome these, Trasy Enterprises introduced a Reverse Roll Coating Machine, where coating thickness was controlled by the roller gap. While this improved precision, air entrapment during roller rotation caused foaming and uncoated patches. The true breakthrough came with the Slot Die Coating System — a next-generation innovation. A pre-melter was designed to melt the adhesive in isolation from air, then pumped through a heated gear pump and hose to a slot die, ensuring uniform, bubble-free coating. With automation and precision control, this system achieved high productivity, consistent quality, and reliability. Today, the Slot Die Hot Melt Coating Machine by Trasy Enterprises stands as the industry benchmark — a robust, efficient, and future-ready system that continues to define excellence in adhesive coating technology.
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